Toyota Corolla

1992-1998 of release

Repair and car operation



Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Systems of cooling, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
- 7. Transmissions
   - 7.1. Mechanical transmission
      7.1.1. Specifications
      7.1.2. Being switched ropes
      7.1.3. Gear shifting lever
      7.1.4. Switch of headlights of a backing
      7.1.5. Removal and transmission installation
      7.1.6. Transmission partition
   + 7.2. Automatic transmission
+ 8. Coupling and semi-axes
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment



7.1.5. Removal and transmission installation

Removal

PERFORMANCE ORDER
1. Disconnect a wire of the negative plug of the accumulator.

Prevention

If the stereoplayer of your car has coding system, check, whether you know a code of activation of a player before an accumulator detachment.


2. Remove the air filter (see subsection 5.9).
3. Remove a tank of cooling liquid (see subsection 4.5).
4. Remove the cylinder of a drive of switching off of coupling and hydraulic tubes (see subsection 8.2.3).
5. Disconnect connection sockets from the switch of headlights of a backing (it is specified by an arrow) (see subsection 7.1.4) and the sensor of speed.
6. Find a point of connection of a wire of weight from above transmissions. Turn off a fixing bolt and disconnect a wire from a transmission.
7. Disconnect switching ropes from connecting levers of a transmission. For this purpose remove checks and washers (are specified by shooters) (see subsection 7.1.2).
8. Release the clips, fixing wires to the engine or a transmission, and take wires aside.
9. Remove the top fixing bolt of a starter.
10. Remove two top and one forward bolts of fastening of a transmission to the engine. Note places of connection of wires of weight or arms in order that it was possible to establish them later into place.
11. Remove the left support of fastening of the engine (drawing at the left) and turn off a fixing bolt of the left fastening (drawing on the right).
12. Establish a support under the engine (having put between a jack and a case the wooden block) or from above hook on lift hooks. All the time while the transmission will be removed from the car is necessary to support the engine.
13. Weaken an inhaling of nuts of fastening of wheels. Lift the car and establish it on support. Remove wheels.
14. Remove antisplash screens.
15. Merge oil from a transmission (cм. subsection 2.5.2).
16. Disconnect semi-axes (cм. subsection 8.3).
17. Remove forward section of an exhaust pipe (cм. subsection 5.13).
18. Disconnect forward fastening of the engine.
19. Disconnect back fastening of the engine.
20. Remove a fastening cross-piece.
21. Remove a starter (see subsection 3.3.14).
22. On models 1.6 L remove the rigidity panel.
23. On models 1.3 L and 1.8 L turn off the bolts, fixing a back plate of the engine or the panel of rigidity of the oil pallet to a transmission.

24. Disconnect the left fastening of the engine.
25. Establish a jack under a transmission (it is desirable the jack which has been specially provided for this purpose). If you use a usual jack, do not forget to put the wooden block between a jack and a transmission for protection of a case from an aluminum alloy. In order that the transmission stood on a jack more steadily, wind it with chains.
26. Turn off other bolts of fastening of a transmission to the engine.
27. Once again check, that all wires and hoses were disconnected from a transmission.
28. Lower the left side of the engine (the party of the driver), and then roll away a transmission and a jack slightly sideways. After the entrance shaft leaves from шлицов couplings, lower a transmission and remove it from below the car. Try to hold a transmission horizontally.

Prevention

Do not press a coupling pedal at removal of a transmission from the car.


29. After removal of a transmission it is possible to examine coupling elements (see subsection 8.2.1). In most cases, it is recommended to replace coupling elements each time at transmission removal.

Installation

PERFORMANCE ORDER
1. If it is necessary, establish coupling elements on a place (see subsection 8.2.1).
2. Having established a transmission on a jack as it became at removal, lift a transmission on the demanded height and accurately move it forward so that the entrance shaft entered in a shlitsa of coupling. Do not apply force at transmission installation: if the entrance shaft does not enter into place, check a tilt angle of a transmission and / or turn an entrance shaft so that shlitsa of a shaft could enter in a shlitsa of coupling.
3. Establish bolts of fastening of a transmission to the engine. Tighten bolts And and In till the demanded moment of an inhaling (see subsection 7.1.1).
4. Establish nuts and bolts of fastening of a transmission. Reliably them twirl.
5. Establish elements of a suspension bracket which were removed or disconnected. Tighten all bolts and nuts till the demanded moments of an inhaling (cм. subsection 7.1.1 and subsection 3.1.1.1).
6. Clean a jack supporting a transmission and the engine.
7. Establish all other elements which were removed at transmission removal.
8. Check, that sockets of connection of the switch of headlights of a backing and the sensor of speed were connected. Also check, that wires were established in fixing clips on a transmission and / or the engine.
9. If oil was merged from a transmission, fill in it to demanded level (cм. subsection 2.5.2).
10. Lower the car
11. Connect switching ropes of a transmission (see subsection 7.1.2).
12. Connect a wire of the negative plug of the accumulator. Pass on the car and check work of a transmission and tightness of a case.