Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
- 3.1. Petrol engines
- 3.1.1. Repair work without engine dismantle from the car
3.1.1.1. Specifications
3.1.1.2. Installation of the piston of the 1st cylinder in MWT of a step of compression
3.1.1.3. Cover of a head of the block of cylinders
3.1.1.4. A soaking-up collector
3.1.1.5. Final collector
3.1.1.6. Gear belt
3.1.1.7. Forward epiploon of the crankshaft
3.1.1.8. Cam-shaft epiploon
3.1.1.9. Cam-shafts and pushers (engines of 1,3 l)
3.1.1.10. Cam-shafts and pushers (l engines 1,6 and 1,8)
3.1.1.11. Head of the block of cylinders
3.1.1.12. Oil pallet
3.1.1.13. Oil pump
3.1.1.14. Flywheel (or leading disk of the hydrotransformer)
3.1.1.15. Back epiploon of the crankshaft
3.1.1.16. Engine mount details
+ 3.1.2. Dismantle and major maintenance
+ 3.2. Diesel engine
+ 3.3. Engine electric equipment
+ 4. Systems of cooling, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and semi-axes
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment
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Places of drawing of RTV hermetic on the demountable plane of the oil pallet (l engines 1,3 and 1,6)
Places of drawing of RTV hermetic on the demountable plane of the oil pallet (engines of 1,8 l)
Places of drawing of RTV hermetic on intensifying section of the engine and transmission (engines of 1,8 l)
Removal
| PERFORMANCE ORDER |
| 1. Disconnect the battery from weight. |
| 2. Put the car on the hand brake and block back wheels. |
| 3. Lift a forward part of the car and establish on supports. |
| 4. Remove two plastic mudguards of the engine. |
| 5. Merge oil from the engine and remove the oil filter. Lift the receiver the index of level of oil and oil щуп. |
| 6. Disconnect the socket from the oxygen sensor. |
7. Unscrew two nuts of fastening of an exhaust pipe of forward section of the exhaust silencer to a final collector and two bolts (with nuts) pipe fastenings to terminal section of the exhaust silencer. |
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8. Unscrew two bolts (arrow) of fastening of a longitudinal arm of a frame of a body and two nuts (arrows) of fastening of a support of the engine from a radiator. |
| L engines 1,3 and 1,6 |
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9. On engines of 1,6 l unscrew bolts (are specified by shooters) and remove an arm of fastening of transmission to the engine. |
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10. Unscrew bolts and remove the oil pallet. If the pallet because of a zalipaniye does not give in to removal, try to loosen it, very carefully having hooked the pallet a small screw-driver or a shpatel. At removal do not damage the demountable planes of the block of cylinders and the pallet, oil leaks otherwise are possible. |
| Engines of 1,8 l |
| 11. On engines of 1,8 l the steel oil pallet fastens to intensifying section from the aluminum alloy, the rigidity of fastening of transmission intended for increase to the engine. An arm provided on engines of 1,6 l, no. |
Prevention
As a pallet sealant the manufacturer provided hermetic use with high mechanical durability that complicates separation of the steel pallet from an aluminum partition. Consolidation should be destroyed a shpatel, performing work accurately and slowly.
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12. Unscrew bolts and nuts of hairpins on perimeter of the oil pallet, then carefully hook the pallet, having inserted the tool between the pallet and aluminum section. Do not damage a soft surface of section or the demountable plane of the pallet. |
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13. Unscrew two bolts and two nuts of fastening of a maslootrazhatelny plate and remove a plate. Unscrew bolts of fastening of a maslopriyemnik with the filter of rough cleaning and remove a maslopriyemnik for cleaning. |
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14. If necessary unscrew nuts and bolts of fastening of intensifying section to the block of cylinders and transmission. Carefully, trying not to scratch the demountable plane, hook and remove section. Six bolts are in that part of section which was closed by the oil pallet. One of bolts has has a head under a six-sided key (it is specified by an arrow). |
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15. For access to bolts between intensifying section and a trasmissiya (are specified by shooters) it is required to unbend an exhaust pipe down in a place of a flexible joint and to submit down a longitudinal arm of a frame. |
Prevention
Do not try to make effort section until then be not convinced yet that all fixing details are turned out. In the right forward part of section there are two bolts under a six-sided key. Their otvorachivaniye needs a six-sided natural by a sharnirny head. In the absence of such key (which the bolt with an internal six-sided head at a small angle allows to turn on), it is required to remove the compressor of the conditioner and an arm (see subsection 4.12) then bolts can be turned on a usual G-shaped key.
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Installation
| PERFORMANCE ORDER |
| 1. Carefully соскребите from the demountable planes of the block of cylinders and the oil pallet the remains of a material of consolidation. Wash out the condensed planes solvent of varnishes or acetone. |
| 2. Be convinced of purity of carving openings in the block of cylinders. |
| 3. Check existence on the demountable plane of the pallet of deformations, especially about openings under bolts. If necessary отрихтуйте the demountable plane a hammer, having laid the pallet on a wooden board. |
| 4. Check a condition of a maslopriyemnik, existence on it of cracks and a contamination of the filter of rough cleaning. On l engines 1,3 and 1,6 carefully wash out a maslopriyemnik (if it was removed) and before statement into place replace a sealing ring. Tighten bolts and nuts of a maslopriyemnik with the moment specified in subsection 3.1.1.1). |
| 5. Put hermetic drops in diameter about 5 mm on the condensed (demountable) plane of the pallet (on l engines 1,3 and 1,6) (see fig. Places of drawing of RTV hermetic on the demountable plane of the oil pallet (l engines 1,3 and 1,6)) or intensifying section (on engines of 1,8 l) (see fig. Places of drawing of RTV hermetic on intensifying section of the engine and transmission (engines of 1,8 l)). |
Prevention
The detail should be established no later than 5 minutes after hermetic drawing.
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| 6. Carefully establish the pallet (or intensifying section) on the block of cylinders and wrap bolts. In three-four receptions tighten pallet bolts with the moment specified in subsection 3.1.1.1), beginning an inhaling in the central part. On engines of 1,8 l establish a plate of a maslootrazhatel and a maslopriyemnik with the filter of rough cleaning. Replace a sealant of a tube of a maslopriyemnik. On engines of 1,8 l tighten bolts of fastening of aluminum intensifying section with the set moment and establish the oil pallet, previously having put hermetic drops (see fig. Places of drawing of RTV hermetic on the demountable plane of the oil pallet (engines of 1,8 l)). |
| 7. Other operations on assembly are carried out upside-down. Fill in oil in the engine and replace the filter. Replace laying of an exhaust pipe of the exhaust silencer. |
| 8. Start the engine and be convinced of lack of leaks. |
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