Toyota Corolla

1992-1998 of release

Repair and car operation

Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines
   - 3.2. Diesel engine
      3.2.1. Specifications
      3.2.2. Replacement of a gear belt
      3.2.3. Removal of a head of cylinders
      3.2.4. Dismantling of a head of cylinders
      3.2.5. Partition of a head of cylinders
      3.2.6. Assembly of a head of the block of cylinders
      3.2.7. Installation of a head of cylinders
      3.2.8. Check and adjustment of gaps of valves
      3.2.9. Check of a compression of cylinders
      3.2.10. Pistons and rods
      3.2.11. Measurement of cylinders
      3.2.12. Assembly of pistons and rods
      3.2.13. Installation of pistons and rods
      3.2.14. Cranked shaft and flywheel
      + 3.2.15. Cooling system
      + 3.2.16. Greasing system
      3.2.17. Device of injection of diesel fuel
      3.2.18. Car operation on diesel fuel
      3.2.19. Fuel filter
      3.2.20. Fuel pump of a high pressure
      3.2.21. Nozzles
      3.2.22. Glow plugs
      3.2.23. Adjustment of a mode of idling
      3.2.24. Adjustment of the maximum turns
      + 3.2.25. Good advice to owners of the diesel engine
   + 3.3. Engine electric equipment
+ 4. Systems of cooling, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and semi-axes
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment

3.2.11. Measurement of cylinders


Measurement of diameter of the piston on the diesel engine

For measurement of cylinders the cylindrical strelochny indicator by means of which it is possible to measure in the middle and in the lower part of the cylinder is required. If the strelochny indicator is absent, the following works cannot be carried out. Measurements of cylinders make in the longitudinal and cross-section direction. Besides, measurements should be carried out to 15 mm from the upper edge, in 15 mm from bottom edge and in the middle. In total it is required to make 6 measurements. All results of measurements write down and compare to the data provided in a size table and adjustments. It is necessary to consider that all cylinders even if the sizes of only one cylinder differ from the demanded should be chiseled. The deviation from the size in 0,20 mm from demanded value means that the cylinder should be chiseled. Pistons have only one repair size. The final size of the cylinder is defined at piston measurement according to drawing 11.1 data, that is 18,0 mm from a piston finger. Measurements are made under the lowermost flute of the piston. To the measured value it is necessary to add a gap of the piston of 0,04-0,06 mm. Besides, it is necessary to consider an allowance of 0,02 mm on a final honingovaniye in case cylinders have to be chiseled. For check люфта pistons measure diameters of cylinders and diameters of pistons as it was described above, and calculate a difference for each cylinder. If the result exceeds value of 0,20 mm, it is necessary to chisel cylinders to establish pistons of the increased size (there is only one size) as люфт reached limit of wear.