| 1. Put on a cogwheel of a cranked shaft for the shaft end, correct a shponka and a flute in a cogwheel and bend a cogwheel on a shaft a piece of a pipe of the corresponding diameter. Thus watch a shponka that it did not move. |
| 2. In this way establish a driving gear wheel of the oil pump, but here enter a uvula on a driving gear wheel into cut on a power shaft. Screw a nut and tighten it the moment of 47 N of m. Thus it is necessary to hold a driving gear wheel from a provorachivaniye. |
| 3. Establish directing roller of a gear belt. Tighten a bolt the moment of 37 N of m. Check, that after an inhaling the roller easily rotated. |
| 4. Put on a shaft a gear wheel of the fuel pump of a high pressure, combining a shponka with cut, пристукните a gear wheel and screw a nut. Hold a gear wheel from a provorachivaniye and tighten a nut the moment of 65 N of m. |
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5. Put on a camshaft a cogwheel. In a cogwheel there is an opening into which the camshaft pin should enter. Screw a bolt with a big washer, to hold a shaft, as is shown in drawing, and tighten a bolt the moment of 100 N of m. At a bolt inhaling a shaft do not turn, as valves can hit about the bottoms of pistons. |
| 6. Tighten two bolts of fastening of the tension device, without tightening them it is final. Tighten an average bolt with a roller the moment of 7,5 N of m. Check, that after an inhaling the roller easily rotated in both parties. |
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7. Check, whether installation of the piston of the first cylinder in situation VMT got off. Thus the label on a pulley of a cranked shaft should settle down from above. The label on a cogwheel of a camshaft should be exposed, as is shown in drawing, and the label of a driving gear wheel of the fuel pump of a high pressure should be combined with a label on the water pump. |
| 8. At installation of a new gear belt impose it so that after its installation letters and figures on the back party of the engine were visible. |
| 9. At first impose a belt on a camshaft cogwheel. Hold a cap key a driving gear wheel of the fuel pump of a high pressure and impose a belt on a gear wheel. Check correctness of gearing of teeths of a gear belt, on a site between cogwheels of a camshaft and the oil pump the belt should be tense. |
| 10. Continue to hold a gear wheel of the fuel pump of a high pressure, put on a belt a gear wheel of the water pump and a cogwheel of a cranked shaft. Again check correctness of gearing of teeths of a gear belt. |
| 11. Impose a belt on directing roller and a driving gear wheel of the oil pump, and in such sequence. Check, whether will draw a belt. All labels should coincide. |
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12. At installation of an old gear belt, establish a belt in the above described way, however thus should coincide and all labels made a felt-tip pen at removal. The arrow also should be directed correctly. In drawing it is shown, how labels coincide. If the belt was displaced on one tooth, it is necessary to lay it anew. |
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13. Connect to the tension device a returnable spring in the way specified in drawing. After connection of a spring weaken fastening of two bolts of the tension device. Thus the tension roller is delayed inside and pulls a gear belt. |
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14. To Zatyanuta a bolt on the forward end of a cranked shaft prior to the beginning of a provorachivaniye of a cranked shaft. Turn a cranked shaft precisely on two turns and check, that all labels were exposed how is shown in drawing. If it is necessary, remove and anew to establish a belt. |
| 15. Tighten bolts of a tension roller the moment of 37 N of m, without moving an assembly payment. |
| 16. Establish bearing bracket of the right engine mount. Smaller bolts tighten the moment of 37 N of m, big 65 N of m. |
| 17. If the hydraulic booster of a steering is established, big bolts while finally do not tighten. |
| 18. Screw four glow plugs and tighten them the moment of 13 N of m. Connect to candles those connectors, put that tire with isolating washers, washers and nuts and put on four rubber tips. |
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19. Put on for the end of a cranked shaft directing washer of a gear belt. Thus expose maple directing on a shponka. The unbent edge of a directing washer should be turned outside, as is shown in drawing. Put on the bottom cover of a gear belt with laying and evenly wrap five bolts. |
| 20. Establish a pulley of a cranked shaft (to pay attention to a shponka and cut). For a nasazhivaniye the piece of a pipe is used. Screw and tighten the moment of 100 N of m a bolt. Transfer should be thus included to hold a shaft from a provorachivaniye. |
| 21. Put the top cover of a gear belt with new laying and fix five bolts and three clips. |
| 22. Fix three bolts the pump of the hydraulic booster of a steering. Bolts tighten the moment of 40 N of m. A pump pulley now establish temporarily. |
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23. Establish a driving belt of the pump of the hydraulic booster of a steering and the generator of an alternating current and adjust a belt tension as it is described in the corresponding chapter and for the pump of the hydraulic booster of a steering. Now it is possible to tighten temporarily established pulley of the pump of the hydraulic booster of a steering. For this purpose press a thumb a belt and in turn a head and a dinamometrichesky key wrap nuts till an inhaling of 45 N of m.
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