Toyota Corolla

1992-1998 of release

Repair and car operation

Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines
   - 3.2. Diesel engine
      3.2.1. Specifications
      3.2.2. Replacement of a gear belt
      3.2.3. Removal of a head of cylinders
      3.2.4. Dismantling of a head of cylinders
      3.2.5. Partition of a head of cylinders
      3.2.6. Assembly of a head of the block of cylinders
      3.2.7. Installation of a head of cylinders
      3.2.8. Check and adjustment of gaps of valves
      3.2.9. Check of a compression of cylinders
      3.2.10. Pistons and rods
      3.2.11. Measurement of cylinders
      3.2.12. Assembly of pistons and rods
      3.2.13. Installation of pistons and rods
      3.2.14. Cranked shaft and flywheel
      + 3.2.15. Cooling system
      + 3.2.16. Greasing system
      3.2.17. Device of injection of diesel fuel
      3.2.18. Car operation on diesel fuel
      3.2.19. Fuel filter
      3.2.20. Fuel pump of a high pressure
      3.2.21. Nozzles
      3.2.22. Glow plugs
      3.2.23. Adjustment of a mode of idling
      3.2.24. Adjustment of the maximum turns
      + 3.2.25. Good advice to owners of the diesel engine
   + 3.3. Engine electric equipment
+ 4. Systems of cooling, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and semi-axes
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment

3.2.13. Installation of pistons and rods


Arrangement of locks of piston rings on a piston circle

1. Top kompressionny ring

2. Bottom lateral ring of a maslosjemny ring

3. Top lateral ring of a maslosjemny ring

4. Average kompressionny ring

1. Grease a mirror of cylinders.
2. Spread out all rods according to numbers of cylinders. "VORN" label on a rod and should be directed on the bottom of the piston towards engine pulleys.
3. Distribute joints of piston rings on a piston circle, as is shown in drawing. Maslosjemnoye a ring consisting of three parts, arrange so that locks were not located against each other.
4. Impose a tape for tightening of piston rings in an installation site of piston rings and press rings into flutes. Check their normal landing.
5. Put on hairpins of rods short pieces of a rubber or plastic hose not to scratch a mirror of cylinders. Nuts should be replaced surely as once the established nuts lose the fixing ability.
6. Turn a cranked shaft before installation of two necks of a shaft in the provision of the bottom dead point.
7. Move a rod into an opening from above. For this purpose establish the engine sideways that the rod could be carried out on pins of bearings and did not scratch an opening of the cylinder or a shatunny pin. Loose leaves of bearings of rods should be already in a rod, a nouse in cut.
8. At a vdviganiye once again check that labels of "VORN" are located correctly from each other.
9. Move the piston before consecutive input of piston rings in the cylinder and landings of a leg of a rod to a shaft neck.
10. Enclose in a bearing cover the second loose leaf of the bearing, the loose leaf grease. Put on a cover hairpins of a rod and slightly пристукните. Pieces of a rubber hose should be removed previously.
11. Grease surfaces of nuts on a cover of bearings of rods.
12. Alternately tighten new nuts of rods the moment of 65 N of m.
13. After rod installation several times turn a cranked shaft at once to find jamming.
14. Turn a cranked shaft that two other pins below settled down and in the same way establish other pistons and rods.
15. Once again check the provision of all markings and check, whether pistons are correctly established.
16. Establish on the block of cylinders the strelochny indicator and measure люфт between lateral surfaces of a rod and a cranked shaft, moving a hand the shatunny bearing on a shaft pin in both parties. Axial люфт the shatunny bearing should not exceed 0,40 mm.
17. For completion of assembly establish the oil pump, cogwheels, a forward cover and the case pallet.